A neural network approach for chatter prediction in turning

Abstract

Abstract Machining processes, including turning, are a critical capability for discrete part production. One limitation to high material removal rates and reduced cost in these processes is chatter, or unstable spindle speed-chip width combinations that exhibit self-excited vibration. In this paper, an artificial neural network (ANN) is applied to model turning stability. The analytical stability limit is used to generate a data set that trains the ANN. It is observed that the number and distribution of training points influences the ability of the ANN model to capture the smaller, more closely spaced lobes that occur at lower spindle speeds. Overall, the ANN is successful (>90% accuracy) at predicting the stability behavior after appropriate training.