Accumulated and aggregated shifting of intensity for defect detection on micro 3D textured surfaces

Abstract

Abstract Micro three-dimensional (3D) textured surfaces are being designed for a lot of electronic products to improve appearance and user experience. Defects are, however, inevitably caused during industrial manufacture. They are difficult to be detected due to low contrast and unclear boundary between defect and irregular textured defect-free region. To achieve robust defect detection on micro 3D textured surfaces of industrial products, this paper proposes a probabilistic saliency framework with a novel feature enhancement mechanism. Two saliency features, absolute intensity deviation and local intensity aggregation, are designed to represent the pixel-level initial saliency. Based on these two features, an iterative framework, named accumulated and aggregated shifting of intensity (AASI), is proposed to shift the intensity of each pixel according to its saliency. Finally, all the pixels are classified as defective or defect-free by fitting the AASI iteration results to two statistical models, an exponential model and a linear model. Importantly, AASI procedure is unsupervised and training-free, so it does not rely on huge training data with time-consuming manual labels. Experimental results on a large-scale image dataset taken from real-world industrial product surfaces demonstrate that the proposed approach achieves state-of-the-art accuracy in industrial applications.